QUALITY & PROCESS

A documented, repeatable workflow

Every job follows the same eight-step process, regardless of size. The goal is a controlled, traceable record of what came in, what was done, and what went out.

Receive customer-owned material

Incoming material is logged against the shipment or purchase reference before anything else happens.

Verify quantities and condition

Received quantities and physical condition are checked and recorded before material enters the process.

Confirm the approved bill of materials and revision

Work proceeds only against the current, approved bill of materials and revision level for that part or kit.

Approve the first completed kit

A first-piece sample is built and reviewed against the work instruction before full production begins.

Perform controlled counting, assembly, packaging and labeling

Production follows the visual work instruction, with revision control maintained throughout the run.

Complete in-process and final checks

Checks are performed during and at the end of the run, with any nonconformance contained separately.

Reconcile received, consumed, rejected, scrapped and remaining inventory

Every unit of material is accounted for at the close of the job, not estimated after the fact.

Prepare finished kits for pickup, line-side delivery or shipment

Completed work is staged and released according to the agreed delivery or shipment method.

SUPPORTING CONTROLS

What backs up the process

Approved bills of materials

Work is performed only against a current, approved bill of materials for each part or kit.

Visual work instructions

Each job runs from a documented, visual work instruction rather than verbal direction.

First-piece approval

Production does not proceed at volume until a first completed unit has been reviewed and approved.

Revision control

Work instructions and bills of materials are tracked by revision to prevent work against an outdated spec.

Lot traceability

Material is tracked by lot from receipt through completed, labeled output.

Label verification

Applied labels are checked against the specification before release.

Production travelers

A traveler record accompanies material through each step of the process.

Nonconformance controls

Material that fails inspection is identified, contained, and kept separate from conforming output.

Final inventory reconciliation

Every job closes with a reconciliation of received, consumed, rejected, scrapped and remaining material.

BatchRight Industrial's operating system is being built around these controlled-document and quality-management principles. BatchRight Industrial does not currently hold ISO 9001 or other third-party quality certification.

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